Conversion processes

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Annex 16 Vol IV defines a conversion process as "a type of technology used to convert a feedstock into aviation fuel".  

 

SAF conversion processes are evaluated and approved by organizations such as ASTM International. As of July 2023, 11 conversion processes for SAF production have been approved and 11 other conversion processes are currently under evaluation.

 

In order to be eligible for use within the ICAO Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA), SAF must also meet a set of sustainability criteria. More information on CORSIA eligible fuels is available on the dedicated CORSIA Eligible Fuels webpage.  Specific details on the conversion processes that already have CORSIA default Life Cycle Emission values (FT, HEFA, SIP and ATJ) are available in the CORSIA supporting document "LCA methodologies" 


Approved Conversion Processes


ASTM reference
​Conversion process
​Abbreviation
​Possible Feedstocks
Maximum Blend Ratio

​​ASTM D7566 Annex​ A1

​Fischer-Tropsch hydroprocessed synthesized paraffinic kerosene

FT​

Coal, natural gas, biomass​

50%​

​​ASTM D7566 Annex A2

Synthesized paraffinic kerosene from hydroprocessed esters and fatty acids​

​HEFA

Vegetable oils, animal fats, used cooking oils

50%

​​ASTM D7566 Annex A3

​Synthesized iso-paraffins from hydroprocessed fermented sugars

SIP​

Biomass used for sugar production​

10%​

​​ASTM D7566 Annex A4

​Synthesized kerosene with aromatics derived by alkylation of light aromatics from non-petroleum sources

FT-SKA​

Coal, natural gas, biomass​

​50%

​​ASTM D7566 Annex A5

​Alcohol to jet synthetic paraffinic kerosene

ATJ-SPK​

Ethanol, isobutanol and isobutene from biomass

​50%​

​​ASTM D7566 Annex A6

​Catalytic hydrothermolysis jet fuel

​CHJ

Vegetable oils, animal fats, used cooking oils

50%

​​ASTM D7566 Annex A7

​Synthesized paraffinic kerosene from hydrocarbon - hydroprocessed esters and fatty acids

HC-HEFA-SPK​

​Algae

10%​

​​ASTM D7566 Annex A8

​Synthetic Paraffinic Kerosene with Aromatics

​ATJ-SKA

​C2-C5 alcohols from biomass’

​ASTM D1655  
Annex A1

co-hydroprocessing of esters and fatty acids in a conventional petroleum refinery


​Vegetable oils, animal fats, used cooking oils from biomass processed with petroleum’

​5%​

ASTM D1655  

Annex A1

co-hydroprocessing of Fischer-Tropsch hydrocarbons in a conventional petroleum refinery


Fischer-Tropsch hydrocarbons co-processed with petroleum

​5%

​ASTM D1655  

Annex A1


Co-Processing of HEFA

Hydroprocessed esters/fatty acids from biomass’​

​10%




Conversion processes under evaluation

Various conversion processes are currently under evaluation by ASTM. More information is available on the article "New Sustainable Aviation Fuels (SAF) technology pathways under development", published on the ICAO Environmental Report 2022. Work is also ongoing to allow the use of 100% SAF in aircraft, as well as to increase the maximum blending for co-processing (from 5% to 30%). 


A detailed description of the ASTM qualification process is provided in the ACT-SAF Training Session #3A general evaluation protocol is being developed to facilitate approvals of new feedstocks for co-processing, which are evaluated separately from the ASTM D4054 process’


Conversion process under evaluationAbbreviationLead developers
synthesized aromatic keroseneSAK
Virent
Integrated hydropyrolysis and hydroconversionIH2
Shell
Single Reactor HEFA (Drop-in Liquid Sustainable Aviation and Automotive Fuel)DILSAAF
Indian CSIR-IIP
Pyrolysis of non-recyclable plasticsReOIL
OMV
Co-processing of pyrolysis oil from used tires TPO
Philips 66 
Methanol to jet
​MTJ
​ExxonMobil

Increase in fatty acid/ester co-processing from 5% to 30%

 

 

HEFA with higher cycloparaffins’

​Revo

​Biomass pyrolysys


Alder​

​Biomass/Waste pyrolysis


Green Lizard​

​Cycloalkanes from Ethanol

Vertimass​



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